- Improve >40% Work Efficiency
- CE, SGS, ISO Certified
- 30+ Years Experience
Sjoy CNC Camless Spring and Wire Form Machines
Sjoy CNC Camless Spring and Wire Form Machines are much more easilier to be operated and adjusted than the normal Traditional ones which are without the Camless and Wire Rotary Function. They can improve at least 40% work efficiency!
- Wire Diameter: from 0.3 to 20+ mm
- Axis Quantity:12-16 Axis
- Camless Type
And they are very suitable for making various torsion springs, extension springs, tower springs, compression springs, clips and so on…
CNC Camless Spring and Wire Form Machines
Sjoy CNC spring and wire form machines are designed to help you create high-quality springs and wire products with ease. Our machines are reliable, easy to use, and built for long-lasting performance.
SJFJ-12160RCNC
SJFJ-1280RCNC
SJFJ-1260RCNC
SJFJ-1250RCNC
SJFJ-1225RCNC
SJFJ-1025RCNC
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Download it today and discover how our machines can improve your production!
Excellent Mechanical Structure
Sjoy CNC Spring & Wire Form Machines Adopting excellent mechanical structure design, precisely improving efficiency.
Improve 40% Work Efficiency
At least 40% higher work efficiency than Traditional CNC Spring Machines without the Camless and Wire Rotary Function.
Camless Structure
No need to fix or design the cams motion during operation, so easier to operate.
No Angle limited
There is no Angle limited on Wire Rotary function, no matter Positive or Negative Rotation. More easy for adjustment!
Feed Motor Direct Link
Wire feed motor directly linking to the machine body — no belt connection, stable, safe, and with a long service life.
- Stardard Accessories
- Japan Sanyo Server Motors
- Knife Sets
- Wire Decoiler
- More Accessories Could be chosed
- Spinner
- Scissors
- Free Hand
- High Frequency Heating
- Hubei Main Production Bases
- 40000M2 Huge Production Area
- Basic Production Line
- 6000M2 Fine Machining Workshop
- Product R&D Base
- Wenzhou Adjustment Bases
- 6000M2 Workshop
- Precision Adjustment
- 3 Quality Inspections
- Packing& Delivery
- Professional And Meticulous Packaging
Our machine parts and accessories are mainly produced in-house, ensuring consistent and reliable machine performance.
Before shipment, all machine surface are treated with rust-proof oil, wrapped with multiple layers of plastic and aluminum film, and securely packed in export-standard wooden crates. This packaging ensures the safe delivery of your machine to its destination.
- 6000m2 Machining Center
Mainly of our mahcine parts and accessories are produced by ourselves, that could make sure the machines to keep a steady work quality.
And we also supply the accessories and machine parts to other spring machine manufactuers, too.
Spring & Wire Clip Production Solution
Sjoy also provide reliable tempering furnaces for heat treatment and a two-head spring grinder for precise finishing. These machines ensure high-quality products with excellent performance.
Spring Form Machines
Sjoy Spring Machines complete the wire forming process with precision and efficiency.
Spring Temper Furnaces
Sjoy Tempering Furnaces ensure springs are heat-treated for durability.
Spring Grinding Machines
Sjoy Grinding Machines grind both ends of the spring workpiece accurately.
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Expert Guide - How to Buy the Right CNC Camless Spring and Wire Forming Machine?
Need to buy the perfect CNC Camless Spring and Wire Forming Machine? Our guide can help you choose the right machine! It covers the machine’s introduction, features, maintenance and more.
If you are considering importing or purchasing a CNC Camless Spring and Wire Forming Machine, whether for your own projects or for wholesale distribution in the local market, this guide is tailor-made to provide you with the important insights you need to make an informed and well-thought-out decision.
What's CNC Camless Spring Machine? How about its advantages？
A CNC camless spring machine is a modern machine used to make springs. Unlike traditional machines, it doesn’t need cams (moving parts that control the machine). Instead, it uses a computer and motors to control everything.
Therefore, the CNC camless spring machine is easier to use, more accurate, and saves both time and money compared to traditional spring machines.
No Cams Needed
Traditional machines use cams, which need to be changed or adjusted when making different springs. The CNC camless spring machine doesn’t have cams, so it’s much easier and faster to set up.
More Precise
This machine uses motors to control every movement, which makes it very accurate. It produces springs with fewer mistakes and better quality compared to older machines.
Saves Time and Money
Because there are no cams to replace or adjust, this machine saves time during setup. It also reduces the cost of repairs and maintenance.
Flexibility
The CNC camless spring machine can make different types of springs without changing parts. It can quickly switch between different jobs, making it perfect for businesses that need to produce many kinds of springs.
What‘re the Key Performance for CNC Camless Spring Machines?
When choosing a CNC Camless Spring Machine, there are several key performance parameters to consider.These following features help ensure the machine performs efficiently and meets your production needs. high-quality products with excellent performance.
Wire Diameter Range: This shows the thickness of the wire the machine can handle. It’s important to check if the machine supports the specific range of wire diameters for your products, from small to large sizes.
Number of Axes: The number of axes determines the machine’s flexibility. More axes allow for more complex and detailed shapes to be formed, which is crucial for making different types of springs.
Spring Length: The maximum spring length the machine can produce. This feature helps you understand if the machine can handle the size of the springs your business requires.
Speed and Production Efficiency: This refers to how quickly the machine can produce springs. A faster machine can improve overall production efficiency, helping you meet tight deadlines.
Precision and Accuracy: The precision of the machine is important for making high-quality springs that meet specific tolerances. A higher degree of accuracy will result in better products and fewer defects.
Ease of Operation: User-friendly controls are essential. The machine should be easy to set up and operate, reducing the learning curve and making it simpler for your staff to run.
Power Consumption: Machines that consume less power can save costs in the long run. It’s important to check how energy-efficient the machine is.
Material Compatibility: The machine should be able to work with different types of materials, like steel or stainless steel, depending on what you need for your springs.
Durability: A durable machine lasts longer and requires fewer repairs, which can save you money in maintenance costs. Look for a machine built with high-quality components that can withstand constant use.
What Types of Springs and Products are CNC Camless Spring Machines Suitable For Production?
CNC Camless Spring Machines are mainly used to produce Compression, Tension, Torsion Springs, and finish wire forming work to bend Various special shapes of the Clips,Buckles and so on.
They are widely used in industries like automotive, electronics, and appliances. Their flexibility allows them to create high-quality, precise springs for lots of applications.
Does the CNC Camless Spring Machine Support Special Spring Designs or Custom Features?
Yes, CNC Camless Spring Machines support custom spring designs. They can create unique and complex shapes that meet specific requirements.
Whether you need special angles, unique coil shapes, or different spring lengths, these machines offer flexibility to handle custom spring designs. This makes them ideal for industries that require specialized products and precise engineering, like automotive or electronics.
How Fast is the Production Speed of CNC Camless Spring Machines?
CNC Camless Spring Machines are designed to make springs quickly and precisely. But how fast do they actually work?
Here’s a simple breakdown of the key factors that affect the speed of these machines:
Speed of Operation
CNC Camless Spring Machines produce 1000-1500 small springs per hour, faster than older models.
Spring Size and Type
Smaller springs are faster to produce; larger ones take more time but still outperform older machines.
Material Used
Softer materials like copper are made faster, while harder materials like steel take more time.
What is the general function of each axis for CNC camless spring forming machines ?
A CNC camless spring and wire forming machine works by using many axes together, so it is a multi-axis machine. Each of its axes has a special job and working together they can manufacture springs quickly and accurately. These multi-axis spring and wire form machines are widely used in industries like cars, electronics, and many more.
Here’s a simple explanation of what A CNC camless spring and wire forming machine each axis does:
Wire Feed Axis (1 axis)
The wire feed axis moves the steel wire into the machine. It controls the speed and tension of the wire to keep it steady. This is the most important step to make sure the wire enters the machine smoothly and correctly.
Slider Axes (8 axes)
The slider axes bend and shape the wire. They work together to do different bending and forming steps. By moving precisely, the slider axes make the spring’s curves and angles perfect, ensuring it is the right shape and size.
Core Rotation Axis (1 axis)
The steel wire passes through the center of the core rod. The core rotation axis allows the core rod to spin, so it can rotary to the suitable position to help the cutting tool cuts the wire.
Wire Rotation Axis (1 axis)
The wire rotation axis makes the wire spin while it is being shaped. This helps the tools bend the wire in different directions. It is especially useful for making springs with tricky shapes or multiple bends.
Spinner Axes (1-2 axes)
The spinner axes help with complex bending of the wire, especially when making springs with hooks or special ends. By controlling the bending angle of the wire, the curling axes shape the ends of the spring to fit the installation needs better. This ensures the spring has the right end shape for its intended use.
Scissors Axis (1 axis)
The scissors axis cuts thicker wires after the spring is formed. It works quickly and accurately to make the spring the right size. This axis is important for saving time and reducing waste.
Extra Tools (Like Free Hand)
The machine can also have extra tools, like the free hand. This tool helps with small adjustments or special tasks. It is useful for making springs with unique shapes or finishing details that the
About accuracy of CNC camless spring machines
What is their general accuracy?
The precision of a CNC camless spring machine is very high. It can achieve accuracy within ±0.01mm. This level of precision ensures consistent results in making springs, even for complex shapes.
How to guarantee their accuracy ?
Their precision and stability are ensured through careful machine design. Features like direct servo motor control reduce mechanical errors, while high-quality linear guides enhance stability.
How much does it cost to run and maintain a CNC camless spring machine?
CNC camless spring machines are inexpensive to operate and maintain.
Energy Consumption
CNC camless spring machines use high-efficiency motors, which help reduce electricity costs compared to older machines.
Maintenance Needed
Regular maintenance is simple, and frequent expensive repairs are not required. Components such as guides and motors are durable.
Lubrication Costs
Automatic lubrication systems reduce the need for manual operations, which reduces costs.
Replacement Parts
Key components are durable, so you only need to replace parts occasionally, saving money in the long run.
Operator Training
Easy-to-use software reduces the time and cost required to train operators.
How long does it take to learn to operate a CNC Camless Spring and Wire Form Machine?
For people with experience in operating spring machines, especially CNC spring machines:
It usually takes about 1 to 2 days to learn basic machine operations and set up simple spring types.For people without any experience in spring machines:
It generally takes around 2 weeks to understand the basics and get comfortable with the machine.
Important Notes:
These time estimates are only a guideline. The learning time can vary depending on how quickly each person learns new information.
There are many different types of springs. When dealing with complex spring shapes, the operator will need more experience and continuous learning to handle them properly.
In short, practice and experience are key to mastering the machine.
How to Choose a CNC Camless Spring Machine?
Machine Size and Capacity
Choose a machine that fits your spring size. CNC camless spring machines can handle different wire diameters and spring lengths.
Number of Axes
More axes allow for complex shapes and better control. Check if you need a 10-axis or a 16-axis machine.
Ease of Use
Look for a machine that is easy to program and operate, with clear instructions and user-friendly controls.
Machine Stability
Ensure the machine has stable quality and doesn’t need constant repairs. This is key for long-term use.
Price
Compare prices from different suppliers. Don’t just go for the cheapest option, but make sure you get good value for the price.
Support and Service
Choose a machine supplier that offers good after-sale support, including training and maintenance.
